Category Archives: How It’s Made

History Undusted: Keys

Some people collect things like stamps, postcards, or coins. I’m drawn to unique doors, locks, and keys.

Keys are something everyone has; whether it’s a house key, a car key, or an inner door key. Modern keys come in several forms: Lever (usually used in padlocks or furniture), pin tumbler, dimple, computerized laser (often used in cars), Nutech, cross, skeleton, barrel, transponder, cards, Abloy, and many more.

We tend to think of skeleton keys as antiquated, but here in Switzerland, even modern room doors within a home have skeleton keys for their locks (though we use dimple keys on main doors). Even though they’re still used, skeleton keys are one of the oldest forms of keys in history. The Romans had elaborate keys that were nearly as wide as they were long, but they already had the typical ringed head we think of when we think of a skeleton key; it made it easy to slip in a finger and pull the key out of the lock.

Roman Key Latch as old as 1st Century AD – Metmuseum

The oldest key found was in the ruins of Ninevah (the capital of ancient Assyria), going back to around 4,000 BC. It was a simple wooden prodder inserted into a hole in a door to lift pegs within a wooden bar used to hold the door securely from the inside; it could only be secured from the inside and was easy to open with any pegged stick. This type of wooden pin lock was common in ancient Egypt, but they’ve also been found in places like Japan and Scandinavia. It is alluded to in the Bible in such passages as Nehemiah 3:3,6,13-15 or Isaiah 22:22-23.

Ancient wooden peg key lock

The Romans improved on the idea and began making brass and iron keys with the ground-breaking technology of projections (wards) inside the lock that required a specific combination to be opened, thus requiring a specific key. The warded key outlasted the Roman Empire itself by more than a thousand years. Though these locks were easy to pick, no major advancements were made in the design until the late 18th century, when Robert Barron invented a new locking mechanism that we essentially recognize as the tumbler lock. Joseph Bramah improved further on the design a few years later, using a cylindrical key with patterned notches that aligned with the metal slides within the lock. The Bramah lock is still used and sold today (after finishing this article, take a moment on Google Images to search “Bramah lock” – you’ll see a wide range of old and new examples).  In 1818, Jeremiah Chubb improved the design by adding a retaining spring that held back a tumbler when shifted by the turn of the wrong key; this prevented not only the bolt from being lifted but indicated that someone had tried to pick the lock; they were known as detector locks.

Over time, many more improvements and refinements followed, until today’s key styles are so varied that a comprehensive list would be lengthy – there are variations within categories of keys; some cars today no longer even require a key to start. But to adapt the old adage of “where there are horses there are horse thieves”, where there is a lock there will be a lock pick. Even keyless cars are not theft-proof.

How many keys do you use daily? How have key styles changed in your lifetime?

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Humanity Highlight: Redeeming Toxic Land with Lavender

I came across this story today, and wanted to share it: In the US, coal mining used to be big business; but with the move away from fossil fuels toward solar and other less destructive sources, companies have been in decline; before the mid-1970s, mining companies could just abandon the scarred land, but laws were passed that would require the companies to revitalise the wasteland; but if a company simply went bankrupt, the land sat barren, polluting the surrounding environment for decades, as rocks and minerals that had been buried forever were exposed to air and water, releasing their substances into groundwater and the air. Millions of acres of scarred land are the result.

Now, Appalachian Botanical Company in West Virginia has begun reclaiming the land in a beautiful way: Hiring ex-miners who’ve lost their jobs or other people who need a second chance just like the land, such as ex-drug addicts, they are now working in fields of flowers. Lavender is a hardy plant in the mint family that likes to grow in poor soil; it’s a perfect match for the rocky wastelands around coal mines. Every part of the plant is used: The flowers and upper stems are distilled down to make lavender essential oils that are then also used to make various creams and lotions, honey, salts, and hand sanitisers; when it’s done, they transform the biomass into compost to revitalise the land. The lower leaves are first removed, dipped in rooting powder, and planted to make the next harvest.

It’s an amazingly holistic approach to the problems: Creating jobs in the regions that have been hard-hit by economic downturns; revitalising the land through restoration – lavender will help prepare the land for other less hardy species to take root; and on a larger scale, it provides an example of what could be done with scarred land. To watch the Business Insider video, just click here. To check out the ABCo website and their products, click on the image below. Enjoy, and if you’d like to support what they’re doing, check out the pages on their websites, too.

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Humanity Highlight: Fighting Deforestation with Coconuts

I love coming across stories about individuals making a difference in the world; it shows that one person can really make a difference – not just the rich and famous, but the unknown and unsung heroes that have a vision, and do what they can with what they have until they have more to see their vision unfold.

Alhaji Siraj Bah is such a person: a young Sierra Leonean, he lost his adoptive family to a mudslide when he was 17. The mudslides are an increasing problem, as 70% of the Sierra Leonean forests have been chopped down for firewood; most families use small wood-burning cookers. But something else that everyone does is eat coconuts. Every day, tons of coconut husks are emptied in the street markets, and the sellers then have to pay to remove their biowaste. Alhaji worked on and found a solution to both problems: Turning the biowaste into biofuel briquettes – coconut coal which gives off less smoke and burns four times more efficiently than wood-based products. This idea is not original – there are many similar products on the market; but what I like about his story is that he refused to give up, looking for a solution to local problems, providing jobs, a free removal service, and offering a locally-grown waste-turned-fuel.

To see an interesting video from Business Insider on his story, just click here.

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History Undusted: Rabbit Holes & Licorice Candy

This week, I did a major shopping at a couple Asian food stores; I stocked up on the ingredients I know, and some I didn’t; I like to get things I’ve never heard of, and do a bit of research on how to use it in cooking; things I picked up in that category are Iranian Kashk, which is a tangy fermented, yoghurt used as a condiment; canned palm hearts, which make a nice topping on desserts; and fermented black beans, which can be used in a variety of Asian dishes, including in a black bean sauce. I also bought several fresh vegetables and herbs to dehydrate and turn into a greens powder for adding flavours to dishes (I have a more usual greens powder with standard greens, like cauliflower leaves, spinach, etc. that I use daily).

One of the herbs I used was acacia leaf: When I opened the package, a pungent, sulphur-like smell hit me, and I wasn’t sure I’d use it. But when I began de-leafing it (much like you would thyme, though carefully as it’s got some vicious thorns!), it began to smell like mint! As I added lemongrass, Thai water spinach and other herbs, you can imagine the cacophony of fragrances in my kitchen – which filled the house as they dehydrated.

So what does this have to do with licorice? Well, one of the fresh herbs I also processed was Thai basil; I’d never used it before, and when I opened the packaging, a wave of anise- or licorice aroma hit me. And as usual, that set my mind off, thinking about the history of licorice!

Licorice is a flowering plant native to parts of Asia and Europe; its scientific name, Glycyrrhiza, comes from Greek and means “sweet root” (the linguistic roots are related to words like glycerine and rhizome); it is the ingredient that gives the signature flavour to black licorice, though today anise oil is often used as a substitute because the Glycyrrhiza can have toxic effects if ingested too much.

In looking into the history of this flavour, I came across a fascinating documentary: Ostensibly, it covers the history of the Switzer Licorice candy company. But in truth, it’s a fascinating historical insight into the history of Irish immigration, social unrest, the Irish famine, Irish revolution and exile, union labour foundations, World War 1 through the eyes of a family, the economic upheavals of war, rations and the company’s creative solutions, the history of sugar, post-war recovery, the Great Depression, the American Dream, candy-making, the rise of a family from Kerry Patch (the Irish ghetto of St. Louis, Missouri) to the suburbs, the history and development of St. Louis, and the demise of a family company resurrected by later generations. All in a 55-minute video!

 To watch this fascinating slice of history, click here. To check out the company’s website, click here.

I hope you enjoy this short history, and while you’re at it, enjoy a piece of licorice!

Image Credit: Switzer website (see link above)

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Cutting Room Floor

I’ve been squirrelled away, editing. Editing. Editing. Once in a while, I come up for air or a tea. Then back to it. Then take a walk. Cook dinner. Back to it.

Everyone has their own writing techniques, and over the course of my career, I’ve tried most of them: I’ve outlined a plot and characters to a T; I’ve written out scene cards on post-its and rearranged them until I had the story down. But my tried-and-true method is to open a Word document and make use of their post-it function (that’s what I call their review/comment function), then type out 10 scenes that cover the arc of the story. After that, I toss my characters into the room (parameters of the scene) and let ’em loose. That comment function is worth its weight in gold, as I can slice out something and pop it in a comment off to the side, move it, scrap it, or take out the core and put it somewhere else. I can put reminders to check continuity in there, along with plot development thoughts, what-ifs, alternatives, etc. and try them out whenever it’s time, then delete them and move on. I tried the popular Scrivener program once, and it ate a manuscript for lunch (fortunately, I’d saved a Word version!)! Besides, I’m more organized than that program will ever be!

In my current manuscript, which is science fiction, I tossed the characters on an alien planet (a character in its own right) and let them figure it out. As they talk and move through the scenes and through time, they ripen and develop into full characters with a deeper story as a result. But that can also result in a chunky manuscript, that then needs to go through the toning process – cutting away the excess fat of characters, scenes, and dialogues and making them lean… in the film industry, it’s called the “cutting room floor” process. And that’s the current stage I’m in. When I started out, I had no idea how I’d reach my goal: My starting point, which was the completed manuscript in December last year, was a whopping 148K! My end goal, with a marketable science-fiction range of 100-115K, was over a few hills. But every journey begins and ends with small steps. I started going through my usual edit/proofing list, and I’m now in sight of the goal, just under 117K, and I’m not done yet. The trick is taking off my writer’s cap and putting on my editor’s hat; that means letting go of favourite scenes, plot points, and even characters when necessary. If it doesn’t serve the main- and sub-plots and character development, then out it goes. My husband, who was once a black belt in Lean Six Sigma, has called it my “lean sigma process”.

Sometimes I feel like this squirrel… and that’s where that comment function comes in handy again!

So… I’m off to make myself lunch, then dive back into the editing. I’ll reach my goal, with a comfortable margin, within the next week!

If you’re a writer, what is your approach? Copious amounts of pre-notes and hundreds of questions to develop characters and plot in your mind, or winging it? Please spill the beans in the comments below!

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How It’s Made: Umbrellas

Before we dive into our virtual tour of the world of umbrellas, I’ll take a moment to let you know what I’ve been up to the past fortnight: Editing. I’ve been working on the final draft of my next novel, and I call this phase the “cutting room floor” phase. If any of you have written a novel, you know that there are many ways an author approaches a story. I personally tend to toss my characters into a room and see how things develop. I start off with an idea of where it will end, but how it gets there is the fun part! Once the story is fleshed out, character arcs and story arcs complete, it might be too wordy; and every word needs to count, so tightening the dialogues or prose is a necessary step in the process. My current manuscript needs a fairly good “chop” to bring it into market norms for Science Fiction. So that’s what I’ve been working on. Looming on the future horizon is the fact that BOTH companies that I’ve been working with in the past have been acquired by other companies, meaning that I will now need to chuck out everything I’ve learned about their formatting requirements and processes and reinvent the wheel… Joy. But hopefully, working with the new companies will be a positive experience.

When I need a mental break from writing, I read, or I watch something interesting on YouTube. Recently in our local news, I came across a story about the only umbrella repairman in Switzerland, Erich Baumann. Every one of us has an umbrella; but I’ve never really stopped to think about the fact that each one is different – different mechanical parts and different tools needed to bring them all together. When I lived in Scotland, umbrellas (“Brollies”) were often considered “one-use” objects – the wind would swirl and suck the umbrella’s canopy upward with such violence that the ribs and stretchers would often snap. It didn’t matter whether it was a cheap or an expensive one – they didn’t last long.

Today, many umbrellas come from Asia; that means that replacement parts are hard to find if you live elsewhere; that also means that umbrella repairmen need the spare parts of those throw-away brollies. If you have a moment, go and get one of your umbrellas, open it, and take a good look inside. Appreciate how complex such an everyday object is. And now, take a look at two videos: The first is how an artisan umbrella is made by hand; the second is a look at how they’re repaired. Enjoy!

Learning something new every day keeps us on our toes!

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How It’s Made: Rubber Bands

Rubber bands are ubiquitous; everyone has them and occasionally uses them. They come in nearly every shape and size; they’ve even become a craft accessory out of which creative shapes can be formed (just google “rainbow loom designs”).

But have you ever stopped to think about how they’re made? Are they made from natural or synthetic materials? You might be tempted to think that they’re some kind of plastic or silicone, but most rubber bands are made out of the sap of rubber tree plants; that sap, specifically, is latex. Trees are “tapped” – a slice of bark removed – every two days, and the latex gathers in bowls attached below the cut. It will flow for an hour or two and then heals over.

The actual process to turn rubber latex into uniform rubberbands is a complex one; it’s a process that evolved over time, trial, and error into a well-oiled machine – literally. To learn more, click on the following links:

Alliance Rubber Company – The birthplace of the modern rubber band

YouTube: How It’s Made

As with anything, we should take care to use what we buy, and buy what we’ll use. Rubber bands are produced by the millions each day (the factory featured in the YouTube video produces 40 million per day), so use the ones you have wisely!Rubber band ball If you’re curious as to how to make a rubber band ball like this image, just click here. I have several of these around the house, and they’re practical and easy to make. Enjoy!

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Science-Fiction Made Real: The Origami Microscope

Recently I looked at past technologies; today I came across a TED video that is simply mind-boggling:  An Origami microscope that is cheap, powerful (magnifications up to 2,000x), waterproof, durable, and can be made available to anyone.  It sounds like science fiction, but it’s real, today; think of the possibilities for early diagnosis for the remote people of the earth who have all too often been neglected due to a lack of funds.  Click on the image below to see a 9-minute presentation by Stanford bioengineering professor Manu Prakash, PhD.

origami-microscope

 

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